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General Motors Has Found a Solution to the Fire Risk Problem in Corvette, But Owners Will Have to Wait

Safety Issue with the Chevrolet Corvette

General Motors has encountered a serious safety issue, leading to thousands of Corvette sports cars being temporarily taken out of operation. The affected models are the 2023–2025 Corvette Z06 and the 2025–2026 Corvette ZR1, which have been recalled due to a potential fire hazard. Although a solution has been found, owners will likely have to wait for their cars to undergo official repairs.

Details of the Problem

The problem lies in a small but critical defect: if fuel enters the filter compartment, the cooling fan can direct its vapors or droplets towards the engine’s hot components, increasing the likelihood of ignition. This is not just a theoretical risk—one case of a flash fire was captured on video during refueling.

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Solution and Its Implementation

GM has developed a special protective shield designed to divert spilled fuel. Company representatives have stated that the part has already been designed, but time is needed for its mass production.

GM has developed a solution for the recall (a shield for diverting spilled fuel) and is working on quickly ramping up production and supply to dealers. When the parts become available, GM will notify owners and advise them to contact dealerships.

Lengthy Waits

Despite the solution being available, the full-scale production of the new parts has not yet begun. Approximately 1,630 new Corvette Z06s cannot be sold due to this issue, and over 23,000 vehicles in total require repair. This is particularly difficult for those who have already purchased a car but cannot receive it due to a stop-sale order pending the repair.

In the meantime, GM advises owners to follow safety rules during refueling: fully insert the nozzle, turn off the engine, and do not top off the fuel after the pump automatically shuts off.

Delays in part release could impact the brand’s reputation, especially among sports car enthusiasts who expect a quick resolution. Furthermore, such incidents may lead to more rigorous testing of future models to avoid a recurrence of such situations. For now, customers and owners must trust the process, hoping the manufacturer will handle the challenge as swiftly as possible.

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