Fuel Tank Problem
Kia has announced the recall of 250,547 K5 sedans in the United States due to a fire risk associated with damage to the fuel tank. This serious malfunction could lead to the tank expanding and coming into contact with the exhaust system, creating a fire hazard.
Defect Details
According to documents submitted to the National Highway Traffic Safety Administration, the problem lies in a defective purge valve of the fuel vapor system. On some vehicles, compressed air can enter the fuel tank from the intake manifold, causing it to expand. This can lead to the tank contacting the exhaust system and melting.
Manufacturer’s Response
Kia reported that it first learned about the problem after receiving complaints from owners about fuel leaks or the smell of fuel. Engineers discovered that the cause was the deterioration of the purge valve condition, which causes pressure to build up in the tank.
Recall Scope
The recall affects certain K5 models from 2021-2024 manufactured at Kia’s Georgia plant, but only those equipped with the 1.6-liter T-GDI turbocharged engine. Models with the 2.5-liter engine are not included in this campaign.
Safety and Repair
Fortunately, the company has not reported any injuries or accidents related to this defect. Owners can continue using their vehicles while awaiting repair. Kia plans to begin sending notifications to owners in January, after which they can schedule a visit to a dealer for a free inspection and replacement of the fuel tank if signs of damage are found. Even if the tank appears intact, the defective valve will be replaced to prevent future problems.
Precautionary Measures
Although the risk of fire is real, Kia has taken measures to minimize the danger. Owners are advised to pay attention to any signs of fuel leaks or unusual odors and immediately contact dealers for inspection. Such a proactive stance by the manufacturer helps prevent potentially dangerous situations on the road.

